Full servo T Shape Zero waste Elastic Ear Baby Diaper Machine
JWC-NK800-EB-SV
Production overview
Baby diaper production line includes main machine, glue applicators, packing system and other accessory equipment including air compressor, vision detection system and metal detection machine etc. Baby diaper machine can produce 4-6 sizes diapers according to the order. We can customize the T-type, I -type and Pull-on Type baby diapers according to the customers' request.
Product Parameters
| 1 |
Design speed |
800pcs/min |
| 2 |
Working speed |
600-800pcs/min |
| 3 |
Qualified rate
|
≥ 97%
(exclude the wastage due to the glue applicators and materials splicing joint) |
| 4 |
Efficiency |
≥ 85% |
| 5 |
installation capacity |
≥280KW |
| 7 |
Electricity |
380V ±5%,50HZ |
| 8 |
Wire |
Three phases four wires 380V/50Hz (ground wire) 3X120mm³+1X50mm³+1X25mm³ |
| 9 |
Air pressure |
≥0.8Mpa 2.6m³/min |
| 10 |
Total weight |
About 78tons |
| 11 |
Machine size |
28.5×8×5 M(L×W×H) |
| 12 |
Working space |
36×12×8 M (L×W×H) |
| 13 |
Machine color |
Rice white ,can be changed by order |
| 14 |
Product size |
S,M,L,XL |
| 15 |
Containers |
6X40HQ |
Features At-A-Glance
 |
|
|
Materials automatic feeding System
*Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility |
Human-Machine Interface
Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen
|
Nordson/NDC/HES Glue Applicators
* Reasonable glue spray position reservation, glue tube go through from the hole on the top of machine into back transmission cabinet, then straightly come out from machine board
|
Machine main parts brand:
| |
Name |
Brand |
Origin |
| 1 |
Servo motor |
Mitsubishi |
Japan |
| 2 |
Auto web guider |
FIFE |
USA |
| 3 |
Touchable screen |
Banner |
USA |
| 4 |
PLC controlling system |
Mitsubishi |
Japan |
| 5 |
Sensor |
Banner |
USA |
| 6 |
Safety production |
Shneider |
France |
| 8 |
Cutter raw material |
M7 |
USA |
| 9 |
Gear according to usage |
BEM/NSK/SKF |
Germany/Japan/Sweden |
| 10 |
Timing belt |
Optibelt or Gates |
Germany/USA |
| 11 |
Low voltage electronic |
Shneider |
France |
| 13 |
Temperature controlling system |
Omron |
Japan |
| 15 |
Pressure regulating valve |
Airtac |
Chinese Taiwan |
| 16 |
Pneumatic element |
Airtac |
Chinese Taiwan |
| 17 |
Solenoid valve |
Airtac |
Chinese Taiwan |
| 18 |
Moisture separator |
Airtac |
Chinese Taiwan |
| 19 |
Automatic fault alarm |
Mitsubishi |
Japan |
Product Description
- Baby Diaper making Machine frame structure and main characters
- Reasonably solid square steel frame: Panel 30mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm 120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
- Main panel covered with 2mm stainless steel
- Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
- The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
- The back doors of the machine has sound proof foam
- The enter distance of all tool unit can be adjusted online by hand wheel
2. Crusher system
3. Fluff forming system
4. SAP feeding system
5. Bottom tissue feeding, roll diameter φ800mm
6. Upper tissue, roll diameter φ800mm
7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue
8. ADL feeding, roll diameter φ800mm
9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life
10. Leak cuff unit
11. Hydrophilic nonwoven supply, roll diameterφ800mm
12. Side tape supply:
13. Elastic ear material supply unit
14. Frontal ear material supply
15. Three pieces complex, two sides fixing unit, adhesion pressing
16. Bottom film supply
17. Frontal tape supply:
18. Surface layer, absorption core, bottom film pressing
19. One set products cutting unit
20.1set pressing unit(Y shape roller360)
21. Product vertical tri-fold
22. 1 set pressing unit(Y shape roller 200)
23. Transmission unit
24. 1 set final cut unit
25. Horizontal fold transmission unit
26. 2 set horizontal fold unit
27. Product transmission unit
28. Auto rejection exit (pneumatic)
29. Horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
30. Driving system
- Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
- All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
- Cutter adopts servo planetary reducer+ universal joint coupler transmission
- Stressed timing belt is widen
31. Air supply
- Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
- Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
- Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
- There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
- Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement
Sales and Service Network
Our Advantages
FAQ
Q: Why I choose your company?
A:
1) We have more than 25 years' experience in manufacturing hygienic product machines.
2) JWC Group is the rare one company in China to provide supply chain integration. We provide one-stop purchasing and after-sales service from equipment to materials to finished products and accessories, plant design and staff training.
3) We have our professional researching team to develop machine.
4) We have our after service team and engineer to support customer in machine running and products produce.
5) Spare parts in our machine are produced using CNC/ computerized numerical control with high precision, it makes machines serve longer and more stable under high-speed running.
Q: Delivery time of whole line
A: Soon delivery. Generally it is 120-150 days
Q: What is your order payment term?
A: 30% deposit in advance and 70% balance before shipment.
Q: Can you present your machine in running?
A: You are warmly welcome to visit our factory; we will show the machine in running on the site.
Q: What is the area needed to set this factory?
A: Considering the workshop and storage, we suggest you 1000-1500SM per production line
Q: Can you send us samples of the finally product?
A: Yes, free samples can be sent out, but the freight charge is paid by you.
But, usually, we design the machine according to the customers' samples and requirements. We have a professional team with rich experience in machine's appearance design and manufacturing.
Q: Could you also supply raw materials?
A: Yes, surely we can. We have long term cooperation with many raw materials suppliers. They can provide us good quality and good price. This is in our service chain.
Q: How can I know the product cost?
A:
1) We can suggest which kind of product construction is suitable for your market, and analyze the cost of a sample from your local market.
2) We will offer you the cost report in detail according to your sample, so you can now how to calculate the profit in for open factory.
3) We also can give you normal finishing product cost for reference.
Q: what kind of training you can offer?
A:
1) You can send technical to our factory for training how to run the machine before the delivery the machine. You are offered full accommodation by our company.
2) When the machine arrives to your factory, we will send engineer to your place to install and test the machine and also train your workers
3) If you need an engineer work for you more long time, we can help you to hire an experienced staff.
Q: What auxiliary equipment you need for the production line? Does it need water?
A: The only auxiliary equipment needed is the air compressor, and our production lines do not need any water.
Q: How about the machine guarantee?
A: The Seller offers a 12-month quality guarantee period from the delivery date.
If you want to know more information about our products welcome to contact us in any time, and welcome to our factory!
Final Products&Raw Materials
Audited Supplier 
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