Baby Diaper Machine Making Manufactory in China

• Product Object: Infant
• Designed Speed: ＞400pcs/min
• Production Speed: ＞400pcs/min
• Computer Control Panel: Computer Control Panel
• Product Specification: Extra Large
• Automatic Grade: Full Automatic
• Model NO.: JWC-NK800-SV
• Certification: CE, UL
• Condition: New
• Model: Jwc-Nk800-Sv
• Type: Laminating Machine
• Computerized: Yes
• Product Size: S/M/L/XL
• Machine Size: 30*10*5m
• Working Speed: 600PCS/Min
• Certificate: CE, SGS, ISO9001
• Feature: Full Servo Drive
• Qualified Rate: 97%
• Efficiency: 85%
• Transport Package: Containers
• Specification: Full servo
• Trademark: JWC
• Origin: China
• HS Code: 8441809000
• Production Capacity: 60

Product Description

Main technical Parameters 
 

1	Design speed	800pcss/min
2	Working speed	600pcs/min
3	Qualified rate	≥ 97% (exclude the wastage due to theglue applicators and materials splicing joint)
4	Efficiency	≥ 85%
5	installation capacity	≥205KW
7	Electricity	380V ±5%,50HZ
8	Wire	Three phases four wires 380V/50Hz  (ground wire) 3X120mm³+1X50mm³+1X25mm³
9	Air pressure	6 kg/cm2   ≥0.6mpa
10	Total weight	82tons
11	Machine size	30×10×5 M(L×W×H)
12	Working space	35×10×7 M (L×W×H)
13	Machine color	Rice white ,can be changed by order
14	Product size	S,M,L,XL
15	Containers	6X40HQ

Machine main parts brand:

	Name	Brand	Origin
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA
	Touchable screen	Banner	USA
	PLC controlling system	Mitsubishi	Japan
	Sensor	Banner	USA
	Safety production	Schneider	France
	Cutter raw material	M7	USA
	Gear according to usage	BEM/NSK/SKF	Germany/Japan/Sweden
	Timing belt	Optibelt or Gates	Germany/USA
	Low voltage electronic	Schneider	France
	Temperature controlling system	Omron	Japan
	Pressure regulating valve	Airtac	Chinese Taiwan
	Pneumatic element	Airtac	Chinese Taiwan
	Solenoid valve	Airtac	Chinese Taiwan
	Moisture separator	Airtac	Chinese Taiwan
	Automatic fault alarm	Mitsubishi	Japan
	Planetary reducer	APEX	Chinese Taiwan
	Liner guide rail	Hiwin	Chinese Taiwan
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA

Machine Standard Configuration:
1.Machine frame structure and main characters 

1. Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm  120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency . 
2. Main panel covered with 2mm stainless steel
3. Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
4. The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
5. The back doors of the machine has sound proof foam
6. Equip with gantry crane, easy to change the shape cutter unit 
7. The enter distance of all tool unit can be adjusted online by hand wheel 

2. Crusher system

3. Fluff forming system 

4. SAP feeding system

5. Bottom tissue feeding, roll diameter φ800mm

6. Upper tissue, roll diameter φ800mm

7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

8. ADL feeding, roll diameter φ800mm
       
9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life

10. Leak cuff unit

11. Hydrophilic nonwoven supply, roll diameterφ800mm

12. Side tape supply:

13. Three pieces complex, two sides fixing unit, adhesion pressing

14. Bottom film supply

15. Frontal tape supply:

16. Elastic waistband supply
 

1. surface layer, absorption core, bottom film pressing
2. product arc shape die cut
3. pressing unit(Y shape roller)
4. product vertical tri-fold
5. pressing unit(Y shape roller)
6. transmission unit

23 . final cut unit

1. horizontal fold transmission unit
2. horizontal fold unit
3. product transmission unit

27. auto rejection exit(pneumatic)
28. horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways
29. Driving system

1. Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
2. All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
3. Cutter adopts servo planetary reducer+ universal joint coupler transmission
4. Stressed timing belt is widen

Raw materials :

Material	style
roller  pulp	685g/m2
hydrophilic  non-woven as top sheet	18g/ m2
SMS leak cuff nonwoven	15g/ m2
top sheet tissue paper virgin tissue	15g/ m2
bottom sheet tissue paper virgin tissue	15g/ m2
back sheet PE film	24g/ m2
Frontal tape
Side tape
leak cuff and leak cuff elastic ribbon	720D
Waistband tension film
SAP
hot melt adhesive -elastic
hot melt adhesive- construction
If customer need, we can order the packing bag for them

Our Services
1. We can provide free equipment production of finished products, need can feel free to contact us.
 
 2.We can provide quality after-sales service :
 
    You can send technician to our factory to learn operate the machine before the machine delivery for 1-2 month. We can offer food and accommodation.
 
    When the baby diaper machine arrive your workshop, we will send technician to your workshop installing, testing the machine and training your workers.
 
     If you need one Chinese technician work for you, we can help you find one work for you.
 
     Life-long after service for the baby diaper machinery
 
 

Company Information
About JWC
Since 1996
 
Specializes in researching &developing,hygiene products manufacturing,raw materials importing and exporting,hygienic products manufacturing and real estate development
 
Passed the ISO9001 and CE certificate and wins more than 100 national patents as "China Famous Brand"
 
Provide OEM service and different grades of raw materials to overseas customer
 
Ecport to more than 94 countries in Europe,southeast asia,south America ,the middle east and areas
 
Can be customized according to customer requirments

FAQ
Q1:When can I get the price?
 
A1:We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,
 
 
Q2:How can I get a sample to check your quality?
 
A2:After price confirmation, we sincerely invite you to our factory to visit. I am representing our all staffs and engineers to welcome your coming for learning or checking our operation and production.
 
 Q3:Can you do the machines' appearance design for us?
 
A3:Yes. We have a professional team with rich experience in machne's apperance design and manufacturing.
 
Q4:What's your after-sale service?
 
A4:Our own engineers could be asked by you overseas for your serve. You can also ask your staff or yourself to our factory to learn.
 
Q5:Could you also supply a raw material?
 
A5:Yes, we surely can.