I Shape Full Servo Baby Diaper Machine

• Customization: Available
• Product Object: Infant
• Designed Speed: ＞400pcs/min
• Model NO.: JWC-NK800
• Computer Control Panel: Computer Control Panel
• Product Specification: Extra Large
• Automatic Grade: Full Automatic
• Certification: CE
• Condition: New
• Model: Jwc-Nk800
• Type: Laminating Machine
• Computerized: Yes
• Product Size: S/M/L/XL
• Working Speed: 600 PCS Per Min
• Installation Capacity: 230kw
• Certificate: CE,SGS
• Machine Size: 30*10*5m
• Feature: Full Servo Drive
• HS: 8441809000
• Transport Package: Containers
• Specification: 40HQ 20GP
• Trademark: JWC
• Origin: China
• HS Code: 8441809000
• Production Capacity: 50 Sets

Product Description

Main technical Parameters
 

1	Design speed	800pcss/min
2	Working speed	600pcs/min
3	Qualified rate	≥ 97% (exclude the wastage due to theglue applicators and materials splicing joint)
4	Efficiency	≥ 85%
5	installation capacity	≥205KW
7	Electricity	380V ±5%,50HZ
8	Wire	Three phases four wires 380V/50Hz  (ground wire) 3X120mm³+1X50mm³+1X25mm³
9	Air pressure	6 kg/cm2   ≥0.6mpa
10	Total weight	82tons
11	Machine size	30×10×5 M(L×W×H)
12	Working space	35×10×7 M (L×W×H)
13	Machine color	Rice white ,can be changed by order
14	Product size	S,M,L,XL
15	Containers	6X40HQ

 

Machine main parts brand:

	Name	Brand	Origin
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA
	Touchable screen	Banner	USA
	PLC controlling system	Mitsubishi	Japan
	Sensor	Banner	USA
	Safety production	Schneider	France
	Cutter raw material	M7	USA
	Gear according to usage	BEM/NSK/SKF	Germany/Japan/Sweden
	Timing belt	Optibelt or Gates	Germany/USA
	Low voltage electronic	Schneider	France
	Temperature controlling system	Omron	Japan
	Pressure regulating valve	Airtac	Chinese Taiwan
	Pneumatic element	Airtac	Chinese Taiwan
	Solenoid valve	Airtac	Chinese Taiwan
	Moisture separator	Airtac	Chinese Taiwan
	Automatic fault alarm	Mitsubishi	Japan
	Planetary reducer	APEX	Chinese Taiwan
	Liner guide rail	Hiwin	Chinese Taiwan
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA

 
Machine Standard Configuration:
1.Machine frame structure and main characters

1. Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm  120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
2. Main panel covered with 2mm stainless steel
3. Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
4. The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
5. The back doors of the machine has sound proof foam
6. Equip with gantry crane, easy to change the shape cutter unit
7. The enter distance of all tool unit can be adjusted online by hand wheel

 
2. Crusher system
1)Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm
2)Double Entrance Crusher,duel servo motor control, direct connect between servo motor and drive roller ,horizontally feeding, adopted with alloy sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 30KW, bursting strength of pulp is ≤1200kpa, can crush about 600kg/hour. Equip with rubber base,can absorb vibration and noise.The whole entrance could be opened completely ,convenient to maintain .
3)Pulp feeding system adopted with frequency control, can change according to the production speed and adjust the feeding quantity automatically, also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up
4)the roller type wood pulp feeding mechanism uses both ends of the air cylinder to pressurize, and the manual valve controls the action of the air cylinder to facilitate the loading of wood pulp
5)Crusher bearing has overheating protection, also equip with auto lubrication system
 
3. Fluff forming system

1. Fluff is single and continuously drum forming, diameter of drum former is around 1300mm, fluff core width is 100-120mm (according to order),forming drum chamber adopts stainless steel ,can reduce the statics .The forming drum has a fast changing device ,can use a extend shaft to pull out and change the drum easily .
2. Fluff vacuum adopt the side sucking mode , extending the vacuum area, to make fluff high density and soften,Vacuum fan has a pneumatic valve ,can reduce the grid impact .
3. SAP spray into fluff bin and mixed together (adjust SAP with more in middle layer and less in upper and bottom layer), equip with pressure meter.
4. Fluff output with guiding layer (no SAP),mixed layer (fluff fully and evenly mixed with SAP), bottom layer (no SAP). Equip with pressure gauge .
5. Height adjusted rotating brush, to control fluff thickness even
6. Fluff core forming blower capacity is 55KW, air pressure is 5000Pa,brand: SGM
7. Adopt with dust collecting device, improve the environment of workshop
8. Fluff core use forming drum, Use new type transmit and big diameter and power fan to decrease power consumption and improve efficiency. Forming drum use stainless steel body, and organic glass panel, reduce the generation of static electricity, convenient to observe the forming effect; drum has regularly cleaned and blowing, dust unified collect by bag. (cotton core weight 10-16 grams, in the uniform production, pulp weight allowed error  6%)

 
4. SAP feeding system

1. Adopt with servo control, the weight can be set according to requirements on touchable screen
2. Adopt with belt transmission type, mix in fluff bin based on belt running speed with fixed quantity, wrapped after mixed with fluff
3. Continuously feeding evenly with fixed quantity, SAP fully mixed with fluffincluding heating function.
4. Adopt sensor detection, will limit detection alarm and automatic feeding
5. SAP feeding mixed with fluff. SAP quantity is controlled by servo, can be changed according to main machine speed, and can be shown on the touchable screen
6. SAP being fixed with quantity of 50 kg, the storage box equipped on the ground is 200kg, when SAP bin storage reached to lower position, the ground storage box will automatically feeding, the maximum quantity is 480KG/H, each piece adding quantity can be adjusted between 4-15g, the deviation of each piece on stable speed will not more than5%, the feeding quantity reach to set value when main machine speed reach to 50 pcs/min, will automatically stop feeding when main machine speed is lower than 50pcs/min.

 
5. Bottom tissue feeding, roll diameter φ800mm

1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide, USA FIFE

 
6. Upper tissue, roll diameter φ800mm

1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide, USA FIFE

 
7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

1. Tissue folding unit
2. Fluff core flat compact roller 1 set, compact by cylinder with heating device
3. Fluff core rhombic embossing compaction device 1 set, compact by cylinder with heating device 
4. The cylinder is pressurized, and the pressure is adjusted by the manual pressure regulating valve. Screw type wedge block structure is convenient to adjust the gap between the upper and lower roller bodies. When the machine is started, it will automatically press down and lift up when the machine is stopped
5. the upper and lower rollers shall be heated, and the temperature shall be controlled by a separate temperature controller

 
8. ADL feeding, roll diameter φ800mm

1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide, USA FIFE
6. ADL non woven cut shortly and transfer unit

 
9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life
 
10. Leak cuff unit

1. Hydrophobic nonwoven supply, roll diameterφ800mm
2. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
3. Zero speed auto splicing device, automatically rejection
4. Raw material detective, auto alarm and stop when raw material breaks up
5. Raw material connector detective, automatically rejection
6. Adopt with automatically web guide, USA FIFE

1. Central cutting device, using electric cutting mechanism, using separate web guide on each side after cutting, USA FIFE
2. Leg guard lycra feeding

1. 2 pieces on each side
2. Active feeding, servo control, the tightness of the lycra can be set on the touch screen
3. Auto alarm and stop when raw material breaks up
4. Hydrophobic non-woven folding, inside and outside folding edge, adhesion promoting compacting device

 
11. Hydrophilic nonwoven supply, roll diameterφ800mm

1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide, USA FIFE

 
12. Magic tape material supply:

1. Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Raw material detective, auto alarm and stop when raw material breaks up
4. Raw material connector detective, automatically rejection
5. Adopt with automatically web guide, USA FIFE

 
 
13. Three pieces complex, two sides fixing unit, adhesion pressing
 
14. Bottom film supply
1) bottom film supply, diameterφ600mm

1. Two pneumatic shaft racks, servo individual driving, two pendulum rod, tension control, frequency converter A/B unwinding, auto splicing without stopping machine, auto waste rejection ,core diameter 3 inches.
2. Zero speed auto splicing device, automatically rejection
3. Material detection, auto alarm and auto stop when breaking
4. materials connection joint auto detection, waste auto rejection
5. web guider USA FIFE

2)  leg cuffs lycra supply

1. 2-3 lines each side
2. Auto feeding, servo control, lycra tension data is set on the screen
3. auto alarm and auto stop when breaking

 
15. Frontal tape supply:

1. 1. 2 material feeding racks
   2. Material detection, auto alarm and auto stop when breaking
   3. materials connection joint auto detection, waste auto rejection
   4. Adsorption transmission, short cut, transfer, cam pressing unit
   5. Web guide
   6. position cutting

 
16. elastic waistband supply
1)2 material feeding racks
2)Material detection, auto alarm and auto stop when breaking
3)Adsorption transmission, short cut, transfer, cam pressing unit
4)web guider USA FIFE
 

1. surface layer, absorption core, bottom film pressing
2. product arc shape die cut
3. pressing unit(Y shape roller)
4. product vertical tri-fold
5. pressing unit(Y shape roller)
6. transmission unit
7. final cut unit
8. horizontal fold transmission unit
9. horizontal fold unit
10. product transmission unit

Duel auto rejection exits,one for wastage ,one for 2^nd class products, adopt high speed solenoid. Its controlled by pneumatic and PLC. 

1. 1. Splicing connection joint products
   2. Any other unqualified products

28. horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways
 
29. Driving system

1. Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
2.       All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
3. Cutter adopts servo planetary reducer+ universal joint coupler transmission
4. Stressed timing belt is widen

 
30. Air supply

1. Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
2. Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
3. Tubes ,tube joints ,air tank in main air supply made by stainless steel material, each 2 meters in wastage PVC pipe has transparent pipe for observing
4. There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. In front,middle and tail of the machine has 50L stainless steel air tank  
5. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Our Services
1. We can provide free equipment production of finished products, need can feel free to contact us.
 
 2.We can provide quality after-sales service :
 
    You can send technician to our factory to learn operate the machine before the machine delivery for 1-2 month. We can offer food and accommodation.
 
    When the baby diaper machine arrive your workshop, we will send technician to your workshop installing, testing the machine and training your workers.
 
     If you need one Chinese technician work for you, we can help you find one work for you.
 
     Life-long after service for the baby diaper machinery
 
 

Company Information
About JWC
Since 1996
 
Specializes in researching &developing,hygiene products manufacturing,raw materials importing and exporting,hygienic products manufacturing and real estate development
 
Passed the ISO9001 and CE certificate and wins more than 100 national patents as "China Famous Brand"
 
Provide OEM service and different grades of raw materials to overseas customer
 
Ecport to more than 94 countries in Europe,southeast asia,south America ,the middle east and areas
 
Can be customized according to customer requirments

FAQ
Q1:When can I get the price?
 
A1:We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,
 
 
Q2:How can I get a sample to check your quality?
 
A2:After price confirmation, we sincerely invite you to our factory to visit. I am representing our all staffs and engineers to welcome your coming for learning or checking our operation and production.
 
 Q3:Can you do the machines' appearance design for us?
 
A3:Yes. We have a professional team with rich experience in machne's apperance design and manufacturing.
 
Q4:What's your after-sale service?
 
A4:Our own engineers could be asked by you overseas for your serve. You can also ask your staff or yourself to our factory to learn.
 
Q5:Could you also supply a raw material?
 
A5:Yes, we surely can.