Main technical Parameters
| 1 |
Design speed |
240meters/min |
| 2 |
Stable running speed |
200 meters/min (5 layers ,treated pulp, fluff GSM 40-80/M2)
|
| 3 |
Qualified rate |
≥ 98%
(exclude the wastage due to the glue applicators and materials splicing joint) |
| 4 |
Efficiency |
≥ 85% |
| 5 |
Installation capacity |
Main machine: 180KW. |
| 6 |
Electricity |
Three phases four wires 380V/50Hz (ground wire) |
| 7 |
Wire |
3×95MM2+1×25MM2+1×16MM2 |
| 8 |
Lowest pressure |
≥0.6mpa , 2.6m3/min |
| 9 |
Total weight |
28 tons |
| 12 |
Machine size |
21×6×4.5 M(L×W×H) |
| 13 |
Working space |
26×10×6 M(L×W×H) |
| 14 |
Products |
Five layer products :inside fluff core continuous forming |
| |
| 15 |
Machine color |
RAL1013, or other color to be customized |
| 16 |
Product size |
5 layers pads: Width: 450-600mm adjustable,
length is 450-1500mm adjustable |
Machine main parts brand (blue color brands are optional):
| |
NAME |
BRAND |
ORIGIN |
| 1 |
Servo motor
|
Mitsubishi
Siemens
AB |
Japan
Germany
USA |
2
|
Low voltage electronic |
Schneider |
France |
| 3 |
Sensor |
Banner |
USA |
| 4 |
Auto web guider |
KSC
FIFE
BST |
China
USA
Germany |
| 5 |
Touchable screen |
Banner |
USA |
| 6 |
PLC controlling system |
Mitsubishi
Siemens
AB |
Japan
Germany
USA |
| 7 |
Cutter raw material
|
D2
M7
T15 |
USA
USA
USA |
| 8 |
Temperature controlling system |
Omron
HB |
Japan
China |
| 9 |
Gear (according to usage) |
HRB
NSK
SKF |
China
Japan
Sweden |
| 10 |
Timing belt |
OPTIBELT or Gates |
German/USA |
| 11 |
Conveyor belt |
HABSIT
Nitta |
Swaziland
Japan |
| 12 |
Pneumatic element |
AIRTAC |
Chinese Taiwan |
Machine Standard Configuration:
- 1. Reasonably solid square steel frame: Panel 25mm thick, solid cage with 60 * 60mm square steel, the base frame with square tube 120mm × 120mm, the thickness of the bottom plate is 18mm. The panel and frame are fixed with bolts to avoid welding deformation, widening after gearbox for repair, main board and bottom plate adopt 4 surfaces processing , using laser drilling, can make the machine in higher accuracy and stability .
2. Crusher system:
1) Crusher set on top of the drum, the platform equip with the stainless steel, the platform surrounding equip with the stainless steel handrail.
2) Upright pulp frame, equipped with auto rising system by sliding motor, more convenient for loading and uploading pulp, the diameter of pulp should be ≤1400mm
3) Crusher:horizontally feeding, adopted with sawmill, can crush untreated, half treated and treated pulp, pulp width is ≤480mm , the capacity of crusher motor is 45KW, bursting strength of pulp is ≤1200kpa, can crush about 600kg/hour
4) Pulp feeding system adopted with frequency control, can change according to the production speed and adjust the feeding quantity automatically, ensure the weight of each piece is even (error ≤8%); also adopted with auto detecting function, will auto stop and alarm when raw material runs out or break up
5) Two kinds of wood pulp can be used at the same time according to the product demand, and the weight ratio of each kind of wood pulp can be read and set separately.(optional)
6) The crusher base is equipped with rubber mat to reduce vibration noise.
7) Warning function of Bearing Overheating
3. Fluff core forming system
5 layers under pads
1) Fluff core adopts direct-head feeding system, the cellulose is evenly distributed, and the width of the cotton core is adjustable within 400-550mm.
2) The fluff core wrapped by upper and bottom tissue
3) SAP is feeding on the surface of fluff core.
4) Fluff core forming blower capacity is ≥55KW, With silencer
5) Adopt with box type dust collecting device to improve the environment of workshop (Optional)
5. SAP feeding system
1) Adopt with frequency control, the weight can be set according to requirements on touchable screen
2) Adopt rotate structure ,the width is adjustable
3) Adopt sensor detection, will limit detection alarm
6. Bottom tissue feeding, roll diameter φ800mm
1) Double gas expanded shaft rack, mechanical A/B shaft unwinding
2) Raw material detective, auto alarm and stop when raw material breaks up
3) Raw material connector detective, automatically rejection
4) Core inner diameter 3 inches
7. Upper tissue feeding, roll diameter φ800mm
1) Double gas expanded shaft rack, mechanical A/B shaft unwinding
2) Raw material detective, auto alarm and stop when raw material breaks up
3) Raw material connector detective, automatically rejection
4) Core inner diameter 3 inches
8. Fluff core and upper/bottom tissue lamination
9. Fluff core flat compact roller
1) Compact by cylinder with heating device, adjust the pressure by adjusting the pressure gauge
10. Fluff core rhombus shape embossing unit
1) Upper and bottom rollers are equipped with heating function and heating temperature can be adjusted separately.
2) Two sets of embossing systems can be installed side by side according to customer requirements (optional configuration)
11. Fluff core cutting device
1) Adopt oblique blade scraping form, greatly reduce the noise generated by the cutter and extend the service life of the blade.
12. Top sheet hydrophilic non-woven feeding, roll diameter φ800mm
1) Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running
2) Zero speed auto splicing device, automatically rejection
3) Raw material detective, auto alarm and stop when raw material breaks up
4) Raw material connector detective, automatically rejection
5) Adopt with automatically web guide
6) Core inner diameter 3 inches
13. Back sheet PE film feeding, roll diameter φ600mm
1) Double gas expanded shaft rack, independent servo drag, double pendulum bar storage rack, instant tension control, frequency A/B shaft unwinding. Materials storage time is 3s during high speed running
2) Zero speed auto splicing device, automatically rejection
3) Raw material detective, auto alarm and stop when raw material breaks up
4) Raw material connector detective, automatically rejection
5) Adopt with automatically web guide
6) Core inner diameter 3 inches
14. 2 sides release paper feeding, roll diameter φ450mm(optional )
1) Double gas expanded shaft rack, mechanical A/B shaft unwinding
2) Raw material detective, auto alarm and stop when raw material breaks up
3) Raw material connector detective, automatically rejection
4) Core inner diameter 3 inches
15. Release paper glued on the bottom film (optional )
1) Release paper can be short-cut or continuously applied
2) The bottom roller has heating function
3) Alloy blade cut
4) Short cut using scraping method
16. Y-shape roller
1) Three-core press roller for compacting fabric, core and base film
2) Upper roller is made of silicone roller anti-adhesive
3) Air cylinder pneumatic pressure
17. Finished product horizontal folding unit
The left and right turns folding method is used to solve the problem that the traction force at the time of folding brings wrinkles and is easily scratched.
18. Final cut unit
1) Finished product cutting with alloy blade for long life
2) Equipped with tool lubrication device
19. Product vertical 2-folding or 3-folding, frequency control
20. Blow type auto rejection exit
21. Output wheel, the output platform is 2.5meters.
22. Conveying and driving system
1) Adopt servo motors +frequency convertor +three-axis for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
2) All cutter holders are CNC machined to ensure the cutting accuracy of the cutters and extend their service life.
3) The cutter is driven by a universal joint coupling
4) Strongly synchronized belt widening
5) Each negative pressure air scoop is equipped with a separate valve; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)
23. Air supply
1) Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
2) Air supply is set on the top of machine, made by steel tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
3) Air tube is set on the top of machine, unified conveyed by galvanized pipe/PVC pipe, connect necessary distributing pipe at the nearest place, neatly arrangement
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- Our Services
1. We can provide free equipment production of finished products, need can feel free to contact us.
2.We can provide quality after-sales service :
You can send technician to our factory to learn operate the machine before the machine delivery for 1-2 month. We can offer food and accommodation.
When the baby diaper machine arrive your workshop, we will send technician to your workshop installing, testing the machine and training your workers.
If you need one Chinese technician work for you, we can help you find one work for you.
Life-long after service for the baby diaper machinery
Company Information
About JWC
Since 1996
Specializes in researching &developing,hygiene products manufacturing,raw materials importing and exporting,hygienic products manufacturing and real estate development
Passed the ISO9001 and CE certificate and wins more than 100 national patents as "China Famous Brand"
Provide OEM service and different grades of raw materials to overseas customer
Ecport to more than 94 countries in Europe,southeast asia,south America ,the middle east and areas
Can be customized according to customer requirments
FAQ
Q1:When can I get the price?
A1:We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,
Q2:How can I get a sample to check your quality?
A2:After price confirmation, we sincerely invite you to our factory to visit. I am representing our all staffs and engineers to welcome your coming for learning or checking our operation and production.
Q3:Can you do the machines' appearance design for us?
A3:Yes. We have a professional team with rich experience in machne's apperance design and manufacturing.
Q4:What's your after-sale service?
A4:Our own engineers could be asked by you overseas for your serve. You can also ask your staff or yourself to our factory to learn.
Q5:Could you also supply a raw material?
A5:Yes, we surely can.
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