Jwc Disposable Automatic Sanitary Pads Machine Making Machine

Product Description

JWC Disposable Sanitary Pads Manufacturing Machine Making Packing Machine Automatic 
JWC-KBD1500-SV Sanitary Napkin Machine Pad and Wrapped Basic

Product Description

Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape

Machine frame structure and main characters 1.Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency . Glue applicators put on the 2nd platform, shorten the glue supply distance The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) The back doors of the machine has sound proof foam 2. Crusher system 3. Fluff forming system 4. SAP feeding system 5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1200mm) supply: 6. Fluff core wrapped by tissue 7.Absorbent paper supplyφ1200mm 8.Absorbent paper short cutting device 9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to 10. The waste at both ends of the core body is sucked and collected 11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm 12. ADL (blue chip) supply,φ600mm 13. Bottom film supply, roll diameterφ600mm 14. Bottom nonwoven supply, roll diameterφ800mm 15. Two sides nonwoven supply (3-piece nonwoven) 16. Channel pressing roller device 17. Composite of two sides nonwoven and top sheet nonwoven 18. Central release paper device, roll diameter: φ500mm

19. Central release paper cutter 20. Forming cutter 21. Wastage recycling unit 22. Product 180 degree overturn 23. Wing release paper adding unit, φ500mm 24. Wing release paper cutter 25. Product 90 degree turn round 26. Packing film supply, roll diameter φ800mm 27. packaging film and product adhesive roller 28. Second grade warp 29. Product quick easy package exhaust 30. Quick easy tape adding unit 31. Quick easy package sealing 32. Quick easy package cutting unit 33. Reject exist, auto rejecting (air blow) 34. Two way output device 35. Reserve stacker and auto bagger machine 36. Driving system Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime Cutter adopts servo planetary reducer+ universal joint coupler transmission Stressed timing belt is widen 37. Air supply Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Product Parameters

1	Design speed	1200pcs/min (300M/min)
2	Working speed	1100 pcs/min (3-piece ultra-thin product)
3	Qualified rate	98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)
4	Production efficiency	≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)
5	Capacity	300KW (Not including the glue applicators)
7	Power	Three phases four wires 380V/50Hz (ground wire)
8	Wire	3×120mm^2+1×50mm^2+1×25mm^2
9	Lowest pressure	6 kg/cm^2 ≥0.6mpa
10	Air compressor	2.8 m^3/min
11	Total weight	About 70 tons
12	Machine size	29*3*4.5 M (L*W*H)
13	Working space	38*7*4.5 M (L*W*H
14	Machine color	Off-white (can be changed by order)
15	Product size	One size (according to order)
16	Containers	4×40HQ
17	Packaging	PE cover packing in container

 

Features at a glance

Auto lubricating System Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system

Human-Machine Interface Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen

Materials automatic feeding System Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility

	Name	Brand	Origin
1	Servo motor	Mitsubishi	Japan
2	Auto web guider	FIFE	USA
3	Touchable screen	Banner	USA
4	PLC controlling system	Mitsubishi	Japan
5	Sensor	Banner	USA
6	Safety production	Shneider	France
8	Cutter raw material	M7	USA
9	Gear according to usage	BEM/NSK/SKF	Germany/Japan/Sweden
10	Timing belt	Optibelt or Gates	Germany/USA
11	Low voltage electronic	Shneider	France
13	Temperature controlling system	Omron	Japan
15	Pressure regulating valve	Airtac	Chinese Taiwan
16	Pneumatic element	Airtac	Chinese Taiwan
17	Solenoid valve	Airtac	Chinese Taiwan
18	Moisture separator	Airtac	Chinese Taiwan
19	Automatic fault alarm	Mitsubishi	Japan

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