Full Servo Elastic Ear T Shape Zero Waste Baby Diaper Machine

• Customization: Available
• After-sales Service: Support
• Warranty: Support
• Model NO.: JWC-NK800-EB-SV
• Product Object: Baby Diaper Machine
• Designed Speed: ＞400pcs/min
• Production Speed: ＞400pcs/min
• Computer Control Panel: Computer Control Panel
• Product Specification: Medium
• Automatic Grade: Full Automatic
• Certification: CE, ISO
• Condition: New
• Diaper Machine Color: to Be Defined
• Machine Direction: to Be Defined
• Power Source: Three Phase 380V50Hz
• Process: Diaper Machine
• Usage: Baby Diaper Machine
• Type: Baby Diaper Machine
• Computerized: Yes
• Transport Package: Wooden Box for Baby Diaper Machine
• Specification: ISO9001, CE
• Trademark: JWC baby diaper machine
• Origin: China
• HS Code: 84418090
• Production Capacity: 30 Set/Year

Product Description

Main technical Parameters

1	Design speed	800pcs/min
2	Working speed	600-800pcs/min
3	Qualified rate	≥ 97% (exclude the wastage due to the glue applicators and materials splicing joint)
4	Efficiency	≥ 85%
5	installation capacity	≥280KW
7	Electricity	380V ±5%,50HZ
8	Wire	Three phases four wires 380V/50Hz  (ground wire) 3X120mm³+1X50mm³+1X25mm³
9	Air pressure	≥0.8Mpa    2.6m³/min
10	Total weight	About 78tons
11	Machine size	28.5×8×5 M(L×W×H)
12	Working space	36×12×8 M (L×W×H)
13	Machine color	Rice white ,can be changed by order
14	Product size	S,M,L,XL
15	Containers	6X40HQ

Machine main parts brand:

	Name	Brand	Origin
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA
	Touchable screen	Banner	USA
	PLC controlling system	Mitsubishi	Japan
	Sensor	Banner	USA
	Safety production	Schneider	France
	Cutter raw material	M7	USA
	Gear according to usage	BEM/NSK/SKF	Germany/Japan/Sweden
	Timing belt	Optibelt or Gates	Germany/USA
	Low voltage electronic	Schneider	France
	Temperature controlling system	Omron	Japan
	Pressure regulating valve	Airtac	Chinese Taiwan
	Pneumatic element	Airtac	Chinese Taiwan
	Solenoid valve	Airtac	Chinese Taiwan
	Moisture separator	Airtac	Chinese Taiwan
	Automatic fault alarm	Mitsubishi	Japan
	Planetary reducer	APEX	Chinese Taiwan
	Liner guide rail	Hiwin	Chinese Taiwan

Machine Standard Configuration:
1. Machine frame structure and main characters

1. Reasonably solid square steel frame: Panel 30mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm  120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
2. Main panel covered with 2mm stainless steel
3. Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
4. The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
5. The back doors of the machine has sound proof foam
6. The enter distance of all tool unit can be adjusted online by hand wheel

2. Crusher system

3. Fluff forming system

4. SAP feeding system

5. Bottom tissue feeding, roll diameter φ800mm

6. Upper tissue, roll diameter φ800mm

7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

8. ADL feeding, roll diameter φ800mm

9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life

10. Leak cuff unit

11. Hydrophilic nonwoven supply, roll diameterφ800mm

12. Side tape supply:

13. Elastic ear material supply unit

14. Frontal ear material supply

15. Three pieces complex, two sides fixing unit, adhesion pressing

16. Bottom film supply

17. Frontal tape supply:

1. Surface layer, absorption core, bottom film pressing

 
19. One set products cutting unit
20.1set pressing unit(Y shape roller360)
21. Product vertical tri-fold
22. 1 set pressing unit(Y shape roller 200)
23. Transmission unit
24. 1 set final cut unit
25. Horizontal fold transmission unit
26. 2 set horizontal fold unit
27. Product transmission unit
28. Auto rejection exit (pneumatic)
29. Horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways

30. Driving system

1. Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
2. All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
3. Cutter adopts servo planetary reducer+ universal joint coupler transmission
4. Stressed timing belt is widen

31. Air supply

1. Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
2. Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
3. Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
4. There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
5. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Raw materials

Material	style
Fluff pulp	685g/m2
hydrophilic  non-woven as top sheet	18g/ m2
SMS leak cuff nonwoven	15g/ m2
top sheet tissue paper virgin tissue	15g/ m2
bottom sheet tissue paper virgin tissue	15g/ m2
back sheet PE film	31g/m2, 24g/ m2
ADL
Frontal tape
Side tape
leak cuff and leak cuff elastic ribbon	720D
Elastic nonwoven material for making ear
SAP
hot melt adhesive -elastic
hot melt adhesive- construction
If customer need, we can order the packing bag for them

Main technical Parameters

1	Design speed	800pcs/min
2	Working speed	600-800pcs/min
3	Qualified rate	≥ 97% (exclude the wastage due to the glue applicators and materials splicing joint)
4	Efficiency	≥ 85%
5	installation capacity	≥280KW
7	Electricity	380V ±5%,50HZ
8	Wire	Three phases four wires 380V/50Hz  (ground wire) 3X120mm³+1X50mm³+1X25mm³
9	Air pressure	≥0.8Mpa    2.6m³/min
10	Total weight	About 78tons
11	Machine size	28.5×8×5 M(L×W×H)
12	Working space	36×12×8 M (L×W×H)
13	Machine color	Rice white ,can be changed by order
14	Product size	S,M,L,XL
15	Containers	6X40HQ

Machine main parts brand:

	Name	Brand	Origin
	Servo motor	Mitsubishi	Japan
	Auto web guider	FIFE	USA
	Touchable screen	Banner	USA
	PLC controlling system	Mitsubishi	Japan
	Sensor	Banner	USA
	Safety production	Schneider	France
	Cutter raw material	M7	USA
	Gear according to usage	BEM/NSK/SKF	Germany/Japan/Sweden
	Timing belt	Optibelt or Gates	Germany/USA
	Low voltage electronic	Schneider	France
	Temperature controlling system	Omron	Japan
	Pressure regulating valve	Airtac	Chinese Taiwan
	Pneumatic element	Airtac	Chinese Taiwan
	Solenoid valve	Airtac	Chinese Taiwan
	Moisture separator	Airtac	Chinese Taiwan
	Automatic fault alarm	Mitsubishi	Japan
	Planetary reducer	APEX	Chinese Taiwan
	Liner guide rail	Hiwin	Chinese Taiwan

Machine Standard Configuration:
1. Machine frame structure and main characters

1. Reasonably solid square steel frame: Panel 30mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm  120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
2. Main panel covered with 2mm stainless steel
3. Whole layout is main machine+ external unwinding machine unit+ back operating platform ,glue applicator on the back operating platform ,cabinet put beneath.
4. The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) .
5. The back doors of the machine has sound proof foam
6. The enter distance of all tool unit can be adjusted online by hand wheel

2. Crusher system

3. Fluff forming system

4. SAP feeding system

5. Bottom tissue feeding, roll diameter φ800mm

6. Upper tissue, roll diameter φ800mm

7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue

8. ADL feeding, roll diameter φ800mm

9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life

10. Leak cuff unit

11. Hydrophilic nonwoven supply, roll diameterφ800mm

12. Side tape supply:

13. Elastic ear material supply unit

14. Frontal ear material supply

15. Three pieces complex, two sides fixing unit, adhesion pressing

16. Bottom film supply

17. Frontal tape supply:

1. Surface layer, absorption core, bottom film pressing

 
19. One set products cutting unit
20.1set pressing unit(Y shape roller360)
21. Product vertical tri-fold
22. 1 set pressing unit(Y shape roller 200)
23. Transmission unit
24. 1 set final cut unit
25. Horizontal fold transmission unit
26. 2 set horizontal fold unit
27. Product transmission unit
28. Auto rejection exit (pneumatic)
29. Horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways
Note: the stacker is not included into the main machine. Customer needs to choose it or other packing ways

30. Driving system

1. Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain
2. All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime
3. Cutter adopts servo planetary reducer+ universal joint coupler transmission
4. Stressed timing belt is widen

31. Air supply

1. Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower
2. Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted
3. Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing
4. There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.
5. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Raw materials

Material	style
Fluff pulp	685g/m2
hydrophilic  non-woven as top sheet	18g/ m2
SMS leak cuff nonwoven	15g/ m2
top sheet tissue paper virgin tissue	15g/ m2
bottom sheet tissue paper virgin tissue	15g/ m2
back sheet PE film	31g/m2, 24g/ m2
ADL
Frontal tape
Side tape
leak cuff and leak cuff elastic ribbon	720D
Elastic nonwoven material for making ear
SAP
hot melt adhesive -elastic
hot melt adhesive- construction
If customer need, we can order the packing bag for them