| Customization: | Available |
|---|---|
| Type: | Sanitary Napkin Machinee |
| Real Running speed: | ＞800PCS/min |
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JWC-KBD1500-SV New Technic Full Servo Feminine Hygiene Sanitary Napkin Production Line
Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape
| Machine frame structure and main characters 1.Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency . Glue applicators put on the 2nd platform, shorten the glue supply distance The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) The back doors of the machine has sound proof foam 2. Crusher system 3. Fluff forming system 4. SAP feeding system 5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1200mm) supply: 6. Fluff core wrapped by tissue 7.Absorbent paper supplyφ1200mm 8.Absorbent paper short cutting device 9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to 10. The waste at both ends of the core body is sucked and collected 11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm 12. ADL (blue chip) supply,φ600mm 13. Bottom film supply, roll diameterφ600mm 14. Bottom nonwoven supply, roll diameterφ800mm 15. Two sides nonwoven supply (3-piece nonwoven) 16. Channel pressing roller device 17. Composite of two sides nonwoven and top sheet nonwoven 18. Central release paper device, roll diameter: φ500mm |
19. Central release paper cutter 20. Forming cutter 21. Wastage recycling unit 22. Product 180 degree overturn 23. Wing release paper adding unit, φ500mm 24. Wing release paper cutter 25. Product 90 degree turn round 26. Packing film supply, roll diameter φ800mm 27. packaging film and product adhesive roller 28. Second grade warp 29. Product quick easy package exhaust 30. Quick easy tape adding unit 31. Quick easy package sealing 32. Quick easy package cutting unit 33. Reject exist, auto rejecting (air blow) 34. Two way output device 35. Reserve stacker and auto bagger machine 36. Driving system Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime Cutter adopts servo planetary reducer+ universal joint coupler transmission Stressed timing belt is widen 37. Air supply Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement |
| 1 | Design speed | 1200pcs/min (300M/min) |
| 2 | Working speed | 1100 pcs/min (3-piece ultra-thin product) |
| 3 |
Qualified rate | 98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error) |
| 4 | Production efficiency | ≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity) |
| 5 | Capacity | 300KW (Not including the glue applicators) |
| 7 | Power | Three phases four wires 380V/50Hz (ground wire) |
| 8 | Wire | 3×120mm2+1×50mm2+1×25mm2 |
| 9 | Lowest pressure | 6 kg/cm2 ≥0.6mpa |
| 10 | Air compressor | 2.8 m3/min |
| 11 | Total weight | About 70 tons |
| 12 | Machine size | 29*3*4.5 M (L*W*H) |
| 13 | Working space | 38*7*4.5 M (L*W*H |
| 14 | Machine color | Off-white (can be changed by order) |
| 15 | Product size | One size (according to order) |
| 16 | Containers | 4×40HQ |
| 17 | Packaging | PE cover packing in container |
| Auto lubricating System Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system |
Human-Machine Interface Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen |
Materials automatic feeding System Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility |
| Name | Brand | Origin | |
| 1 | Servo motor | Mitsubishi | Japan |
| 2 | Auto web guider | FIFE | USA |
| 3 | Touchable screen | Banner | USA |
| 4 | PLC controlling system | Mitsubishi | Japan |
| 5 | Sensor | Banner | USA |
| 6 | Safety production | Shneider | France |
| 8 | Cutter raw material | M7 | USA |
| 9 | Gear according to usage | BEM/NSK/SKF | Germany/Japan/Sweden |
| 10 | Timing belt | Optibelt or Gates | Germany/USA |
| 11 | Low voltage electronic | Shneider | France |
| 13 | Temperature controlling system | Omron | Japan |
| 15 | Pressure regulating valve | Airtac | Chinese Taiwan |
| 16 | Pneumatic element | Airtac | Chinese Taiwan |
| 17 | Solenoid valve | Airtac | Chinese Taiwan |
| 18 | Moisture separator | Airtac | Chinese Taiwan |
| 19 | Automatic fault alarm | Mitsubishi | Japan |
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