| Customization: | Available |
|---|---|
| Type: | Drum Type |
| Real Running speed: | ＞800PCS/min |
|
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JWC-KBD-1000 Full Servo Ultrathin Sanitary Napkin Machine
Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape
| Sanitary Napkin Machine frame structure and main characters 1.The machine has reasonably solid square steel frame 2. Crusher system 3. Fluff forming system 4.SAP feeding system 5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1000mm) supply 6. Fluff core wrapped by tissue 7.Absorbent paper supplyφ1200mm 8.Absorbent paper short cutting device 9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to improve the service life of the tool roller 10. The waste at both ends of the core body is sucked and collected 11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm 12.ADL (blue chip) supply,φ600mm 13. Bottom film supply, roll diameterφ600mm 14.Bottom nonwoven supply, roll diameterφ800mm |
15. Central release paper device, roll diameter: φ500mm 16. Central release paper cutter 17. Forming cutter 18. Wastage recycling unit 19. Product 180 degree overturn 20. Wing release paper adding unit, φ500mm 21. Wing release paper cutte 22. Product 90 degree turn round 23. Packing film supply, roll diameter φ800mm 24. packaging film and product adhesive roller 25. Second grade warp 26. Product quick easy package exhaust 27. Quick easy tape adding unit 28. Quick easy package sealing 29. Quick easy package cutting unit 30. Reject exist, auto rejecting (air blow) 31. Two way output device 32. Reserve stacker and auto bagger machine 33. Driving system 34. Air supply |
| 1 | Design speed | 1200pcs/min (300M/min) |
| 2 | Working speed | 1000 pcs/min |
| 3 | Qualified rate | 98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error) |
| 4 | Production efficiency | ≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity) |
| 5 | Capacity | 300KW (Not including the glue applicators) |
| 7 | Power | Three phases four wires 380V/50Hz (ground wire) |
| 8 | Wire | 3×120mm2+1×50mm2+1×25mm2 |
| 9 | Lowest pressure | 6 kg/cm2 ≥0.6mpa |
| 10 | Air compressor | 2.8 m3/min |
| 11 | Total weight | About 70 tons |
| 12 | Machine size | 29×3×4.5 M (L×W×H) |
| 13 | Working space | 38×7×4.5 M (L×W×H) |
| 14 | Machine color | Off-white (can be changed by order) |
| 15 | Product size | One size (according to order) |
| 16 | Containers | 4×40HQ |
| 17 | Packaging: | PE cover packing in container |
| Auto lubricating System Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system |
Human-Machine Interface Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen |
Materials automatic feeding System Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility |
| Name | Brand | Origin | |
| 1 | Servo motor | Mitsubishi | Japan |
| 2 | Auto web guider | FIFE | USA |
| 3 | Touchable screen | Banner | USA |
| 4 | PLC controlling system | Mitsubishi | Japan |
| 5 | Sensor | Banner | USA |
| 6 | Safety production | Shneider | France |
| 8 | Cutter raw material | M7 | USA |
| 9 | Gear according to usage | BEM/NSK/SKF | Germany/Japan/Sweden |
| 10 | Timing belt | Optibelt or Gates | Germany/USA |
| 11 | Low voltage electronic | Shneider | France |
| 13 | Temperature controlling system | Omron | Japan |
| 15 | Pressure regulating valve | Airtac | Chinese Taiwan |
| 16 | Pneumatic element | Airtac | Chinese Taiwan |
| 17 | Solenoid valve | Airtac | Chinese Taiwan |
| 18 | Moisture separator | Airtac | Chinese Taiwan |
| 19 | Automatic fault alarm | Mitsubishi | Japan |
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